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Lean Manufacturing Assessment

Overview

The Lean Manufacturing Assessment is for companies looking to implement lean and
agile business practices into their operations. Buker, Inc. client companies
that have implemented the Lean Manufacturing Assessment recommendations have
been the recipients of the Malcolm Baldrige Award, Shingo Prize Award winners,
and listed in Industry Week’s America’s Best Plants.

Assessment

The Lean Manufacturing Assessment is 2-4 days in duration, depending on the size
of the company’s site operations.

Assessment Areas:

The areas covered in the assessment include:

  • Cultural Awareness
  • Structured Flow Manufacturing
  • Small Lot Production
  • Setup Reduction
  • Fitness for Use
  • Employee Involvement
  • Control Through Visibility
  • Housekeeping/Workplace Organization
  • Total Quality Focus
  • Level Load and Balanced Flow
  • Preventative Maintenance
  • Supplier Partnerships
  • Kanban Pull Systems
  • Employee Education and Training

EXPECTED RESULTS

Lead time reduction 50%-90%
Quality costs reduced 45%-55%
Inventory reduced 40%-60%
Floor space reduced 40%-60%
Manufacturing costs reduced 20%-40%
Purchasing costs reduced 5%-20%

 

Lean Manufacturing Assessment Deliverables

The Lean Manufacturing Assessment wrap-up is with the company’s senior
management to present observations, findings and recommendations. The output of
the Lean Manufacturing Assessment provides:

  • Detailed action items for best practice/business process improvement.
  • Defined Lean Manufacturing pilot initiatives.
  • Defined process improvement task teams.
  • Detailed education plans to ensure employee involvement and continuous
    improvement in business operations.
  • Implementation of key operating performance measurements to establish a
    habit of ongoing improvement.
  • Welcome to Buker, Inc.

    The world’s premier provider of results for manufacturing and distribution companies through the implementation of Lean Manufactuing, Six Sigma, Enterprise Resource Planning and Supply Chain Management principles and practices.

    We believe our role is to help companies generate rapid and sustainable business improvement. Throughout the consulting initiative, we show you what factors are critical to your success and why.

    Achieve sustainable breakthrough results with Buker, Inc.

    Buker, Inc. makes breakthroughs happen.

  • High Velocity Manufacturing

    This book defines High Velocity Manufacturing and the twelve elements to achieve a Lean Enterprise.

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